Ford Fiesta: Engine - 1.6L EcoBoost (132kW/180PS) – Sigma / Piston. Disassembly and Assembly of Subassemblies
Materials
| Name |
Specification |
Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil XO-5W20-Q1SP |
WSS-M2C945-B1
|
DISASSEMBLY
-
Remove and discard the piston rings.
-
-
Remove and discard the piston pin retainers.
-
Remove the piston from the connecting rod.
-
Inspect the piston.
Refer to: Piston Inspection (303-00 Engine System - General Information, General Procedures).
ASSEMBLY
-
Indicates front of engine.
-
Install the piston to the connecting rod.
-
Lubricate with clean engine oil and install the piston pin.
Material: Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil
/ XO-5W20-Q1SP
(WSS-M2C945-B1)
-
Install the new piston pin retainers.
-
Lubricate with clean engine oil and install the new piston rings.
Material: Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil
/ XO-5W20-Q1SP
(WSS-M2C945-B1)
-
NOTE:
The upper and lower compression rings are to be fitted with the identification marks on the upper side.
NOTE:
Arrows faces the front of the engine.
NOTE:
Align the piston rings on the piston.
-
Upper compression ring gap location.
-
Lower compression ring gap location.
-
Upper oil control segment ring gap location.
-
Expander ring gap location.
-
Lower oil control segment ring gap location.
Special Tool(s) /
General Equipment
100-002
(TOOL-4201-C)
Holding Fixture with Dial Indicator Gauge
300-OTC1819E2,200# Floor Crane, Fold Away
303-103
(T74P-6375-A)
Holding Tool, FlywheelT74P-77000-ATKIT-2009TC-F
303-1097Locking Tool, Variable Camshaft Timing Oil Control UnitTKIT-2010B-FLMTKIT-2010B-ROW
303-1502Lifting Device EngineTKI..
Other information:
Adhesives
NOTE:
The following illustrations are examples of structural adhesive application and are not all inclusive.
The
correct adhesive bonding is essential to repairing the vehicle
correctly. Adhesives are used in many areas of the body structure in
place of welding. In addition to providing a structural bond between
component, adhesives can also help prevent wind noise, wa..
BXXXX:2B (any BXXXX DTC with a 2B failure type) Signal Cross Coupled
Refer to Wiring Diagrams Cell 46 for schematic and connector information.
Normal Operation and Fault Conditions
The RCM
monitors all deployable device and sensor circuits for a signal cross
coupled (short) between components. Signal cross coupled Diagnostic
Trouble Codes (DTCs) are present when one o..
Categories
Removal
NOTICE:
If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.
NOTE:
Removal steps in this procedure may contain installation details.
All vehicles
Remove the battery tray.
Refer to: Battery Tray - 1.6L Duratec-16V Ti-VCT (88kW/120PS) – Sigma
(414-01 Battery, Mounting and Cables, Removal and Installation).
Refer to: Battery Tray - 1.6L EcoBoost (132kW/180PS) – Sigma (414-01 Battery, Mounting and Cables, Removal and Installation).
Disconnect the vacuum tube from the brake booster and detach the routing clip.
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