Ford Fiesta: Manual Transmission External Controls - 5-Speed Manual Transmission – B5/IB5/6-Speed Manual Transmission – B6 / External Controls. Diagnosis and Testing
Principles of Operation
Inspection and Verification
-
Verify the customer concern.
-
Visually inspect for obvious signs of mechanical damage.
-
Make sure that the gearshift cables are correctly routed and not under any tension from other components.
-
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step.
-
If the concern is not visually evident, verify the symptom and refer to the Symptom Chart.
Symptom Chart
Symptom |
Possible Sources |
Action |
- External controls do not operate freely.
|
- Gearshift cables incorrectly adjusted.
|
- ADJUST the gearshift cables.
REFER to: Gearshift
Cables - 1.6L Duratec-16V Ti-VCT (88kW/120PS) – Sigma, 5-Speed Manual
Transmission – B5A/5-Speed Manual Transmission – B5/IB5 (308-06
Manual Transmission External Controls - 5-Speed Manual Transmission –
B5/IB5/6-Speed Manual Transmission – B6, Removal and Installation).
REFER to: Gearshift Cables - 6-Speed Manual Transmission – B6
(308-06 Manual Transmission External Controls - 5-Speed Manual
Transmission – B5/IB5/6-Speed Manual Transmission – B6, Removal and
Installation).
|
|
- Selector mechanism damaged.
- Gearshift cables damaged.
|
|
Pinpoint Tests
PINPOINT TEST A: EXTERNAL CONTROLS DO NOT OPERATE FREELY
A1 CHECK THE GEARSHIFT LEVER |
-
Detach the gearshift cables from the gearshift lever.
Is the gearshift lever difficult to operate?
Yes |
Install a new gearshift lever. REFER to: Gearshift Lever
(308-06 Manual Transmission External Controls - 5-Speed Manual
Transmission – B5/IB5/6-Speed Manual Transmission – B6, Removal and
Installation).
|
|
A2 CHECK THE GEARSHIFT CABLES |
-
Attach the gearshift cables to the gearshift lever.
-
Detach the gearshift cables from the transmission.
Is the gearshift lever difficult to operate?
Yes |
Install new gearshift cables. REFER to: Gearshift
Cables - 1.6L Duratec-16V Ti-VCT (88kW/120PS) – Sigma, 5-Speed Manual
Transmission – B5A/5-Speed Manual Transmission – B5/IB5 (308-06
Manual Transmission External Controls - 5-Speed Manual Transmission –
B5/IB5/6-Speed Manual Transmission – B6, Removal and Installation).
REFER to: Gearshift Cables - 6-Speed Manual Transmission – B6
(308-06 Manual Transmission External Controls - 5-Speed Manual
Transmission – B5/IB5/6-Speed Manual Transmission – B6, Removal and
Installation).
|
No |
Install a new selector mechanism. REFER to: Selector Mechanism (308-03B Manual Transmission - 6-Speed Manual Transmission – B6, Removal and Installation).
|
|
Component Location
IB5
Item
Part Number
Description
1
7C4537C453
Gearshift lever
2
7E3957E395
Gearshift cable assembly
3
—
Gearshift cables grommet (part of 7E395)
4
W706131W706131
Gearshift cables grommet nuts
5
7C2817C281
Gearshift cable clip (1...
Adjustment
Position the gearshift in N position.
With the vehicle in N , position it on a hoist...
Other information:
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
NOTE:
Crankshaft main bearing journals must be within specifications before checking journal clearance.
Remove the crankshaft main bearing cap and crankshaft main bearing...
Overview
The manual transmission external controls consists of the following:
Gearshift Cables
shift cable
selector cable
Gearshift lever
Gearshift lever knob and boot
Transmission shift lever
Transmission selector lever
System Operation
The
manual transmission is controlled by a floor-mounted gearshift lever..
Categories
Special Tool(s) /
General Equipment
Surface Gauge
Check
Ride Height Measurement - Front
NOTE:
Make sure that the vehicle is positioned on a flat,
level surface and the tires are inflated to the correct pressure.
Vehicle should have a full tank of fuel.
Ride height = 2-3
Measurement 2
Measurement 3
Use the General Equipment: Surface Gauge
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