Ford Fiesta: Manual Transmission - 6-Speed Manual Transmission – B6 / Differential. Disassembly and Assembly of Subassemblies

Special Tool(s) / General Equipment

	205-062 Installer, Differential Bearing
Puller
Bearing Separator

Materials

DISASSEMBLY

NOTICE: Use vise jaw protectors.

1. Clamp the differential in a vise.
   

1. Remove the bearing.
   Use the General Equipment: Bearing Separator
   Use the General Equipment: Puller

1. Remove the bearing.
   Use the General Equipment: Bearing Separator
   Use the General Equipment: Puller

1. Remove the following items:
   
   1. Loosen: Four turn(s)
   2. Remove and discard the bolts.
      
   3. Save four bolts for reassembly.
      

1. Lightly tap the bolts to remove the ring gear from the differential and remove the 4 bolts.
   

ASSEMBLY

1. NOTE: Do not lubricate new roller bearings.

   Lubricate all other transmission components with transmission fluid during reassembly.
   Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

NOTICE: Use vise jaw protectors.

1. Clamp the differential in a vise.
   

1. NOTE: Make sure that the mating faces are clean and free of foreign material.

   • Install the four bolts saved during disassembly.
     
   • Tighten each bolt 1 turn at a time in the sequence shown.
     Torque: 37 lb.ft (50 Nm)

1. Remove and discard the bolts.
   

1. Install new bolts and tighten each bolt 1 turn at a time in the sequence shown.
   Torque:
     Stage 1:  37 lb.ft (50 Nm)
     Stage 2:  90°

1. NOTE: The roller bearing must not be lubricated.

   Install the bearing.
   Use Special Service Tool: 205-062  Installer, Differential Bearing.

1. NOTE: The roller bearing must not be lubricated.

   Install the bearing.
   Use Special Service Tool: 205-062  Installer, Differential Bearing.