Ford Fiesta: Side Panel Sheet Metal Repairs / B-Pillar and Reinforcement. Removal and Installation
Special Tool(s) /
General Equipment
| Resistance Spotwelding Equipment |
| 8 mm Drill Bit |
| MIG/MAG Welding Equipment |
| Spot Weld Drill Bit |
| Locking Pliers |
Removal
NOTICE:
The B-pillar inner reinforcement is constructed of boron
steel and cannot be sectioned. Replacement of the B-pillar inner
reinforcement must be done at the factory seams.
-
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: Body Repair Health and Safety and General Precautions (100-00 General Information, Description and Operation).
-
Remove the B-pillar outer panel.
Refer to: B-Pillar Outer Panel (501-29 Side Panel Sheet Metal Repairs, Removal and Installation).
-
Drill out the spot welds and remove the B-pillar reinforcement.
Use the General Equipment: Spot Weld Drill Bit
Installation
NOTICE:
The B-pillar inner reinforcement is constructed of boron
steel and cannot be sectioned. Replacement of the B-pillar inner
reinforcement must be done at the factory seams.
-
Drill plug weld holes in the replacement panel.
Use the General Equipment: 8 mm Drill Bit
-
Install, clamp and spot weld the B-pillar reinforcement.
Use the General Equipment: Locking Pliers
Use the General Equipment: Resistance Spotwelding Equipment
-
Install plug welds.
Use the General Equipment: MIG/MAG Welding Equipment
-
Install the B-pillar outer panel.
Refer to: B-Pillar Outer Panel (501-29 Side Panel Sheet Metal Repairs, Removal and Installation).
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spot Weld Drill Bit
Locking Pliers
Removal
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Hot Air Gun
Air Body Saw
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
-
Seam SealerTA-2-B, 3M™ 08308, ..
Other information:
Overview
The Charging System is a negative ground system consisting of:
a generator with an internal voltage regulator.
a charging system warning indicator.
a battery.
a battery monitoring sensor.
circuitry and cables.
a PCM .
The generator is driven by the FEAD belt. When the engine is
started, the generator begins to generate AC voltage..
Plastic Components
The
following illustration(s) are not all-inclusive of trim levels
available. The actual trim level of the vehicle will determine the
viability of carrying out a plastics repair. Typically components with
moulded-in color or a textured finish are not considered repairable
components.
Front Exterior Plastic Components 4-Door
..