Ford Fiesta: Manual Transmission - 6-Speed Manual Transmission – B6 / Reverse Gear Output Shaft. Disassembly and Assembly of Subassemblies

Special Tool(s) / General Equipment

	205-D015 (D80L-630-4) Step Plate
	205-D016 (D80L-630-5) Step Plate
	307-679 Installer, Countershaft Needle Bearing TKIT-2010D-FLM TKIT-2010D-ROW
	308-416 Remover/Installer, Thrust Washer Bearing Cup TKIT-1999A-F/LT TKIT-1999A-FM/FLM
Hydraulic Press
Puller
Bearing Separator

Materials

DISASSEMBLY

1. Remove the bearing.
   Use the General Equipment: Bearing Separator
   Use the General Equipment: Puller

1. Remove the bearing.
   Use the General Equipment: Bearing Separator
   Use the General Equipment: Puller

1. Remove the reverse gear synchronizer ring and the synchronizer body.
   Use Special Service Tool: 205-D015 (D80L-630-4)  Step Plate.
   Use the General Equipment: Hydraulic Press

1. Remove the reverse gear and the needle bearing.
   

ASSEMBLY

1. Lubricate the reverse gear friction rings.
   Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

1. Install the reverse gear synchronizer ring and the synchronizer body. Make sure the tab on the upper friction ring aligns with the opening in the synchronizer body and the tabs on the lower friction ring fit into the reverse gear.
   Use Special Service Tool: 308-416  Remover/Installer, Thrust Washer Bearing Cup.

1. Install the bearing.
   Use Special Service Tool: 307-679  Installer, Countershaft Needle Bearing.
   Use the General Equipment: Hydraulic Press

1. Install the bearing.
   Use Special Service Tool: 307-679  Installer, Countershaft Needle Bearing. , 205-D016 (D80L-630-5)  Step Plate.
   Use the General Equipment: Hydraulic Press