Ford Fiesta: Engine System - General Information / Cylinder Head Distortion. General Procedures
Special Tool(s) /
General Equipment
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
-
NOTE:
Make sure all cylinder head surfaces are clear of
any gasket material, silicone sealant, oil and coolant. The cylinder
head surface must be clean and dry before running a flatness check.
NOTE:
Use a Straightedge that is calibrated by the
manufacturer to be flat within 0.005 mm (0.0002 in) per running foot of
length, such as Snap-On® GA438A or equivalent. For example, if the
Straightedge is 61 cm (24 in) long, the machined edge must be flat
within 0.010 mm (0.0004 in) from end to end.
Using a Straightedge and a Feeler Gauge Set, inspect the cylinder head for flatness in the sequence shown.
Use the General Equipment: Feeler Gauge
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
Measure the cylinder bore at the top, middle and bottom
of piston ring travel in 2 directions as indicated...
Special Tool(s) /
General Equipment
Feeler Gauge
Cleaning
Clean the exhaust manifold using a suitable solvent. Use
a plastic scraping tool to clean the gasket sealing surfaces...
Other information:
Removal
NOTE:
LH side shown, RH side similar.
NOTE:
Removal steps in this procedure may contain installation details.
Remove the front door trim panel.
Refer to: Front Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation)...
Removal
Remove the front door handle.
Refer to: Interior Front Door Handle (501-14 Handles, Locks, Latches and Entry Systems, Removal and Installation).
Release the tabs and remove the front door tweeter speaker.
Disconnect the electrical connector...
Categories
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the brake shoes.
Refer to: Brake Shoes (206-02 Drum Brake, Removal and Installation).
Disconnect the brake tube fitting.
Torque:
159 lb.in (18 Nm)
Remove the bolt and wheel cylinder.
Torque:
106 lb.in (12 Nm)

Disconnect the brake shoe lever fitting and re
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