Ford Fiesta: Clutch - 6-Speed Manual Transmission – B6 / Clutch Disc and Pressure Plate. Removal and Installation
Removal
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Remove the transmission.
Refer to: Transmission (308-03B Manual Transmission - 6-Speed Manual Transmission – B6, Removal).
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Loosen each bolt 2 turns at a time until all bolts are removed.
Installation
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NOTE:
Universal clutch alignment tool.
Install the clutch disc on the pressure plate and install a clutch alignment tool in the clutch disc.
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Tighten each bolt 2 turns at a time.
Install the clutch pressure plate and the clutch disc assembly, align the clutch disc and tighten the bolts.
Torque:
21 lb.ft (29 Nm)
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Install the transmission.
Refer to: Transmission (308-03B Manual Transmission - 6-Speed Manual Transmission – B6, Installation).
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After completing the repairs, perform the Misfire
Monitor Neutral Profile Correction procedure using a diagnostic scan
tool.
Inspection and Verification
NOTICE:
If transmission noise is reported, first check the
transmission fluid level. The vehicle should not be driven if the
transmission fluid level is low...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Air Body Saw
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Flexible Foam Repair3M™ 08463, LORD Fusor® 121
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Remova..
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Disconnect the battery.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
Remove the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12B Intake Air Distribution and
Filtering - 1.6L EcoBoost (132kW/180PS) – S..
Categories
Removal
NOTICE:
If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.
NOTE:
Removal steps in this procedure may contain installation details.
All vehicles
Remove the battery tray.
Refer to: Battery Tray - 1.6L Duratec-16V Ti-VCT (88kW/120PS) – Sigma
(414-01 Battery, Mounting and Cables, Removal and Installation).
Refer to: Battery Tray - 1.6L EcoBoost (132kW/180PS) – Sigma (414-01 Battery, Mounting and Cables, Removal and Installation).
Disconnect the vacuum tube from the brake booster and detach the routing clip.
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