Ford Fiesta Manuals

Ford Fiesta: Side Panel Sheet Metal Repairs / A-Pillar Assembly. Removal and Installation

Ford Fiesta 2014 - 2019 Service Manual / Body and Paint / Side Panel Sheet Metal Repairs / A-Pillar Assembly. Removal and Installation

Special Tool(s) / General Equipment

Resistance Spotwelding Equipment
Hot Air Gun
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit

Materials

Name Specification
Metal Bonding Adhesive
TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055		 -
 

Removal

  1.   WARNING: Before beginning any service procedure in this manual, refer to health and safety warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Body Repair Health and Safety and General Precautions (100-00 General Information, Description and Operation).
  1. Remove the A-piller outer panel.
    Refer to: A-Pillar Outer Panel (501-29 Side Panel Sheet Metal Repairs, Removal and Installation).
  1. Drill out the spot welds.
    Use the General Equipment: Spot Weld Drill Bit
  1. Break the adhesive bond and remove the A-pillar reinforcement.
    Use the General Equipment: Hot Air Gun

Installation

  1. Drill plug weld holes in the replacement A-pillar reinforcement.
    Use the General Equipment: 8 mm Drill Bit
  1. Apply adhesive and install the replacement A-pillar reinforcement as indicated.
    Material: Metal Bonding Adhesive / TA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
  1. Spot weld the A-pillar reinforcement.
    Use the General Equipment: Resistance Spotwelding Equipment
  1. Plug weld the A-pillar reinforcement.
    Use the General Equipment: MIG/MAG Welding Equipment
  1. Install the A-piller outer panel.
    Refer to: A-Pillar Outer Panel (501-29 Side Panel Sheet Metal Repairs, Removal and Installation).

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    Brake Master Cylinder. Removal and Installation

    Removal

    NOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.

    NOTE: Removal steps in this procedure may contain installation details.

    All vehicles

    Remove the battery tray.
    Refer to: Battery Tray - 1.6L Duratec-16V Ti-VCT (88kW/120PS) – Sigma (414-01 Battery, Mounting and Cables, Removal and Installation).
    Refer to: Battery Tray - 1.6L EcoBoost (132kW/180PS) – Sigma (414-01 Battery, Mounting and Cables, Removal and Installation).
    Disconnect the vacuum tube from the brake booster and detach the routing clip.

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