Ford Fiesta: Front Drive Halfshafts / Inner Constant Velocity (CV) Joint Boot. Removal and Installation

Ford Fiesta 2014 - 2019 Service Manual / Driveline / Front Drive Halfshafts / Inner Constant Velocity (CV) Joint Boot. Removal and Installation

Special Tool(s) / General Equipment

	205-343 (T95P-3514-A) Installer, Constant Velocity Joint Boot Clamp TKIT-1995-F TKIT-1995-FM/FLM TKIT-1995-LM/M
Flat Headed Screw Driver
Puller
Bearing Separator
Vise

Materials

Name	Specification
Motorcraft® Constant Velocity Joint Grease XG-5	WSS-M1C258-A1

Removal

Remove the front halfshaft.
Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

- Remove and discard the large and small CV boot clamps.
- Position the CV joint boot and the remove the inner CV joint housing.

1. Remove and discard the CV joint tripod bearing circlip.
1. Using the bearing seperator and bearing puller remove the CV tripod.
  Use the General Equipment: Puller
  Use the General Equipment: Bearing Separator
1. Remove the inner CV joint boot.

Installation

Using boot clamp pliers, install the small CV boot clamp and the inner CV joint boot.
Use Special Service Tool: 205-343 (T95P-3514-A) Installer, Constant Velocity Joint Boot Clamp.

NOTE: Make sure that a new component is installed.
Using a vise, install the CV joint tripod bearing.
Use the General Equipment: Vise

NOTE: Grease sachet is supplied with boot kit.
1. Install the new CV joint tripod bearing circlip.
1. Install the grease sachet evenly in the CV joint case.
  Material: Motorcraft® Constant Velocity Joint Grease / XG-5 (WSS-M1C258-A1)

1. Install the grease sachet evenly in the CV joint boot and the CV joint housing.
  Material: Motorcraft® Constant Velocity Joint Grease / XG-5 (WSS-M1C258-A1)
1. Position the CV joint boot and the CV joint housing.

1. Insert the intemediate shaft into the CV boot. Use a flat blade screw driver to release trapped air.
  Use the General Equipment: Flat Headed Screw Driver
1. Completely slide the intermediate shaft into the CV tripod housing until it bottoms out.
1. Slide the intermediate shaft out 25mm (1 inch).
1. Remove the flat blade screw driver.
  Use the General Equipment: Flat Headed Screw Driver

Using the special tool, position back the CV boot and install the new large halfshaft boot clamp.
Use Special Service Tool: 205-343 (T95P-3514-A) Installer, Constant Velocity Joint Boot Clamp.

Install the front halfshaft.
Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

Front Halfshaft RH. Removal and Installation

Special Tool(s) / General Equipment 204-161 (T97P-1175-A) Installer, HalfshaftTKIT-1997-LM2TKIT-1997-F/FM2TKIT-1997-FLM2 205-D070 (D93P-1175-B) Remover, Front Wheel Hub Removal NOTICE: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure may result in major service expense...

Outer Constant Velocity (CV) Joint Boot. Removal and Installation

Special Tool(s) / General Equipment 205-343 (T95P-3514-A) Installer, Constant Velocity Joint Boot ClampTKIT-1995-FTKIT-1995-FM/FLMTKIT-1995-LM/M Materials Name Specification Motorcraft® Constant Velocity Joint GreaseXG-5 WSS-M1C258-A1 Removal Remove the inner CV joint boot...

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Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation).
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Refer to: Front Seat (501-10 Seating, Removal and Installation).
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