Ford Fiesta: Body Closures / Front Door. Removal and Installation
Removal
NOTE:
LH side shown, RH side similar.
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
-
Disconnect the front door electrical connector.
-
NOTE:
This step requires the aid of another technician.
Remove the bolts and the door.
Torque:
18 lb.ft (24 Nm)
Installation
-
To install, reverse the removal procedure.
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Check the alignment and correct if necessary.
Refer to: Front Door Alignment (501-03 Body Closures, General Procedures).
Inspection
Check the body to the luggage compartment lid dimensions.
Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation)...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Lower the headliner.
Refer to: Headliner - 5-Door (501-05 Interior Trim and Ornamentation, Removal and Installation)...
Other information:
Removal
Remove the transmission.
Refer to: Transmission - 1.6L Duratec-16V Ti-VCT (88kW/120PS) – Sigma
(308-03A Manual Transmission - 5-Speed Manual Transmission – B5/IB5,
Removal).
Refer to: Transmission (308-03B Manual Transmission - 6-Speed Manual Transmission – B6, Removal)...
Special Tool(s) /
General Equipment
310-123Locking Ring, Fuel TankTKIT-2004J-FTKIT-2005U-LM
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the fuel tank.
Refer to: Fuel Tank (310-01B Fuel Tank and Lines - 1...
Categories
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the brake shoes.
Refer to: Brake Shoes (206-02 Drum Brake, Removal and Installation).
Disconnect the brake tube fitting.
Torque:
159 lb.in (18 Nm)
Remove the bolt and wheel cylinder.
Torque:
106 lb.in (12 Nm)

Disconnect the brake shoe lever fitting and re
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