Ford Fiesta: Fuel Tank and Lines - 1.6L EcoBoost (132kW/180PS) – Sigma / Fuel Lines. Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Remove the Fuel Tank.
   Refer to: Fuel Tank (310-01B Fuel Tank and Lines - 1.6L EcoBoost (132kW/180PS) – Sigma, Removal and Installation).
   

1. Remove the engine cover.
   

1. Remove the air cleaner outlet pipe.
   Refer to: Air Cleaner Outlet Pipe (303-12B Intake Air Distribution and Filtering - 1.6L EcoBoost (132kW/180PS) – Sigma, Removal and Installation).
   Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 1.6L EcoBoost (132kW/180PS) – Sigma, General Procedures).
   

1. NOTE: Some residual fuel may remain in the fuel tubes after releasing the fuel system pressure. When disconnecting or removing any fuel tubes, carefully drain any residual fuel into a suitable container.

   NOTE: Late build shown, early build similar.

   On late build vehicles, disconnect the fuel jumper tube-to-fuel rail spring lock coupling. On early build vehicles, disconnect the quick release coupling.
   Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 1.6L EcoBoost (132kW/180PS) – Sigma, General Procedures).
   Refer to: Spring Lock Couplings (310-00B Fuel System - General Information - 1.6L EcoBoost (132kW/180PS) – Sigma, General Procedures).
   Torque: 155 lb.in (17.5 Nm)

1. • Disconnect the brake lines.
     Torque: 155 lb.in (17.5 Nm)
   • Disconnect the fuel feed jumper line quick release coupling.
     Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 1.6L EcoBoost (132kW/180PS) – Sigma, General Procedures).
     
   • Release fuel line retainers and remove fuel line bundle.
     

Installation

1. To install, reverse the removal procedure.
   

1. Bleed the brake system.
   Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).