Ford Fiesta: Engine - 1.6L EcoBoost (132kW/180PS) – Sigma / Flywheel. Removal and Installation
Special Tool(s) /
General Equipment
 |
303-103
(T74P-6375-A)
Holding Tool, Flywheel T74P-77000-A TKIT-2009TC-F |
Removal
-
Remove the clutch disc and pressure plate.
Refer to: Clutch Disc and Pressure Plate (308-01B Clutch - 6-Speed Manual Transmission – B6, Removal and Installation).
-
Inspect the flywheel.
Refer to: Flywheel Inspection - 1.6L EcoBoost (132kW/180PS) – Sigma
(303-00 Engine System - General Information, General Procedures).
-
-
Remove the bolts and the flywheel.
Installation
-
Install the flywheel and the bolts finger-tight.
-
Install Special Service Tool: 303-103
(T74P-6375-A)
Holding Tool, Flywheel.
-
Tighten the flywheel bolts in sequence shown.
Torque:
Stage 1:
133 lb.in (15 Nm)
Stage 2:
18 lb.ft (25 Nm)
Stage 3:
22 lb.ft (30 Nm)
Stage 4:
90°
-
Remove Special Service Tool: 303-103
(T74P-6375-A)
Holding Tool, Flywheel.
-
Install the clutch disc and pressure plate.
Refer to: Clutch Disc and Pressure Plate (308-01B Clutch - 6-Speed Manual Transmission – B6, Removal and Installation).
-
After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.
Removal
Refer to: Turbocharger (303-04C Fuel Charging and Controls -
Turbocharger - 1.6L EcoBoost (132kW/180PS) – Sigma, Removal and
Installation)...
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Special Tool(s) /
General Equipment
300-AST1770EDeluxe Air Knife
AST405
Materials
Name
Specification
Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
-
Sika Tack ASAP Urethane Adhesive
-
Dow Urethane One Step Glass PrimerBetaprime™ 5500/5500A/5500SA
-
Sika Ureth..
General Specifications
Item
Specification
Normal engine cranking speed (Average)
200-250 RPM
Starting circuit maximum voltage drop (Engine at normal operating temperature) (Average)
0.5 volt
Starter motor maximum load current draw
800 amps
Starter motor n..
Categories
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Transmission Jack
Vehicle/Axle Stands
Removal
NOTICE:
Suspension fasteners are critical parts that affect
performance of vital components and systems. Failure of these fasteners
may result in major service expense. Use the same or equivalent parts if
replacement is necessary. Do not use a replacement part of lesser
quality or substitute design. Tighten fasteners as specified.
Remove the floor console.
Refer to: Floor Console (501-12 Instrum
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